KNS iX系统通过持续加强拾取和放置的整体工艺,并引入新的轻量级进料器,拾取率可达99.99%以上, 被动元件 (35 微米) 的放置精确度更高, camera-aligned 元件产能可提高25%。
通过软件优化工厂工艺程序,iX302和iX502能很方便的加入到客户的工厂。模块化的设计概念在简化操作的同时在量产环境下加强整体控制。
业界最佳贴装控制工艺iX 的独特性能对每次放置都能进行严格控制,已到达业界最高的良品率,从而最低化成本。高品质的产品使我们的用户满足最终客户的需求。
独特的贴装工艺体现在:
先进的 PCB collision检测
无撞击力 = 无元件开裂
对闭合环路的放置进行压力控制
放置工艺检验 (根据 blue-print value) , 每次放置都可以进行检验
PCB 表面 mapping 使其它放置头也能进行贴装,而不影响放置高度
Scalable throughput
Passive placement speed up to 121,000 CPH (IPC9850)
Scalable Technology
100 % Active placement force control
Defect rates lower than 1 DPM
Tape-, stick feeding
Full traceability (SECS/GEM, CAMX)
Accuracy
20 micron for QFP / BGA
25 micron for Passives
Cost of Ownership
Minimal maintenance cost
Lowest energy consumption
Industry 4.0 ready
IPC-Hermes-9852
IPC-CFX
SECS/GEM
CAMX
Maximum output per hour:165k cph
Maximum output IPC9850/IPC9850Apassives + actives ):121k cph
Placement accuracy @ Cpk>1:
25μm for Passives
20μm for Flip Chips / Dies
Min. component size:0.25 x 0.125 mm (008004,0201M)
Max. component size:45 x 45 mm (1.77 x 1.77”)
Max. component height:10.5 mm (taller on request)
Programmable placement force(in steps of 01 N):0.5-8 N
Min. board size:50 x 50 mm (2 x 2”) (50 x 25 mm (2 x 1) on request)
Max. board size:
-Standard:515 x 390 mm (20.28 x 15.35”)
-Optional board width:457 mm (18”)
-Optional board length:800 mm (31.5”) (1500 mm on request)
Transport directions:Left to Right Right to Left
Board thickness:0.3 to 6 mm (10 mm on request)
Max. tape feeding lanes (8 mm)SF feeders:210
Feeding options:lape, stick
OPEN MES data interfaces:CAMX & SECS/GEMS.IPC-HERMESIPC-CFX
Footprint (L x W) (incl. SF trolleys):3,720 x 2,187 mm